Analysis of historical DCS/PCS data towards optimization potential with the aid of statistical software and neural nets; recommendations for hardware modifications; on site test measurement with mobile optical sensor.

Benefits

• • Optimization potential with calculated amortization time
  • Information about priorities depending performance
  • Comparability of different production lines
  • Findings of new significant correlations
  • Discovering new optimization potentials
  

Online analysis of actual and historical DCS/PCS data towards optimisation potential with the aid of statistical software and neural nets.

Benefits

• • Online overview: Data becomes information
  • Information about priorities depending performance
  • Comparability of different production lines
  • Findings of new significant correlations
  • Fast and clear availability of historical data
  • Discovering new optimization potentials
  

Intelligent CCD or IR-Thermography for indicating temperature and flame variations in their transient behavior

Benefits

• • Chronological flame variation and temperature profile displays allow active flame management
  • Clear view
  • Refractory protection (Temperature variation reduction)
  • Quick adaptation to changing fuel properties

Intelligent Thermography from the kiln hood side for indicating plume length – Ideal for kilns with high alternative fuel rates

Benefits

• • Chronological information about plum size and position as well as flame ignition point and diameter
  • A must have for kilns with high alternative fuel rates
  • React in time and increase alternative fuel ratio at constant or improved quality
  • Detect combustibility of alternative fuels with faster readjustment after fuel changes
  • Impact of flame shape and/or fuel on clinker quality
  • Increased alternative fuel rates of alternative fuels which really do contribute
  

Video camera for permanent visual flame inspection

Benefits

• • Flame inspection allows for in time reaction
  • Supervision of slagging at burner mouth and coating of kiln walls