1. 
   Advanced Auto-Optimizer for permanent process optimization

Benefits

1. • Stabilized kiln operation and clinker quality
   • Increased clinker production volume (up to 5%)
   • Energy efficiency increase (up to 5%)
   • Increased alternative fuel usage (up to 100%)
   • Reduced emissions (NOx and CO2)
   • Increased kiln availability
   • Fully automated process control

Advanced Auto-Optimizer for a permanent optimization of fully automated burners

Benefits

• • Process stabilization
  • Increased efficiency

Timely knowledge of process changes through permanent on-line information on process values like NOx, C3S, FCaO.

Benefits

• • Accurate prediction of i.e. NOx, C3S, FCaO
  • On-line timely knowledge of process changes as they occur.
  • Reduction of off spec filter ash
  • Energy saving
  • Process stabilization
  • Prediction accuracy worldwide unbeaten. The average prediction of FCaO over 14 Powitec systems with included optical information for a period of 150 days showed a correlation coefficient value of 0.89.

• Calculation of physical parameters, such as mass, density, velocity and temperature with online computational fluid dynamics (CFD) and online data input.
• Online-calibration with existing and new Powitec measurements

Benefits

• • Continuous on-line description of the process including temperature distribution with update rates of 10 to 30 seconds